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Transforming Tooling Automotive Case study

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Individual valves contribute to system complexity. A major automotive manufacturer invested in Norgren Automation Solutions (NAS) Transforming Tooling to upgrade their stamping line. By replacing many fixed tools with a unique robotic end-of-arm tooling solution, Transforming Tooling streamlined the de-stacking process in their automotive stamping lines. The initial Transforming Tooling design employed individual valves to control various pneumatic functions. Depending on the configuration, this meant a complete system required up to 64 valves. This introduced several complications to operations, including: » Time-consuming installation and maintenance » Increased number of leak points » Increased system weight Norgren engineers recognized the need to streamline the design. Problem Solution VR Valves streamline Transforming Tooling for automotive stamping Location: Detroit, MI, USA Client: Automotive manufacturer Growth driver: Reduce system complexity Valves Case Study VR Valve Manifolds simplify installation and maintenance. Norgren proposed a revised system that utilized VR valve manifolds rather than individual valves. The lightweight valve design, along with other consolidated components, contributed to an overall 20 pound weight reduction. The VR Valve manifolds consolidated and simplified the pneumatic and electric connections, resulting in a cleaner, more organized package with reduced installation and maintenance times. Fewer cables and connections also reduced leakage enhanced the overall appearance of each system. Investing in Norgren Automation Solution's Transforming Tooling gave this client a major advantage in the aggressive automotive market. Find out more norgren.com

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